Addresses
SSAC Hydraulic Press Unit - 1
SURVAY NO.13/1A&1C , BEHIND VENUGOPAL SWAMY TEMPLE, AGHRAHARM VILLAGE, ZUZUVADI, SIPCOT-1, HOSUR – 635126.
elevate-area

Service Overview

At Sri Sai Auto Components, our Assembly & Prototyping services bridge the gap between design and production. We support clients in developing functional prototypes and pre-production assemblies that simulate real-world performance and manufacturability. Whether it’s a new exhaust part, structural bracket, or complete sub-assembly, we ensure fit, finish, and form are perfected before scaling to mass production. Our team works closely with OEM and Tier-1 customers to bring ideas to life — quickly, accurately, and with full process transparency.

Our Capabilities

We support both individual component and full sub-assembly builds, helping customers validate fitment, load capacity, and structural strength before going into bulk manufacturing.
Our prototype development process allows for flexible design iterations, enabling clients to test design changes and finalize geometry with minimal lead time.
Experienced engineers and technicians use manual and semi-automated tools to assemble complex multi-part products while maintaining tight tolerance stacks.
Our assembly services include welding, fastening, press-fitting, and alignment, ensuring all elements are joined with mechanical integrity and ease of installation.

Process Flow

01

Design Review & Planning

We begin by analyzing CAD models and technical drawings, identifying critical dimensions and functional requirements.

02

Material Preparation

Based on approved designs, materials are sourced or fabricated in-house using pressing, cutting, and bending operations.

03

Tool & Jig Setup

Jigs and fixtures are developed to ensure repeatable and accurate assembly of prototype or low-volume runs.

04

Component Assembly

Welding, mechanical joining, or fastener-based assembly is done using calibrated processes and verified alignments.

05

Functional Testing

Assembled prototypes are tested for dimensional accuracy, structural load conditions, or fitment into client-provided systems.

06

Feedback & Optimization

Client feedback is incorporated into design or process changes, and final revisions are made before mass production begins.

Applications / Industries Served

Turning Designs Into Durable, Functional Parts
Our Assembly & Prototyping services support industries that demand fast validation and precise performance. By offering short lead times and full integration support, we help customers accelerate development cycles and reduce pre-production risk.

  • Key Applications:
    • Automotive exhaust and frame sub-assemblies
    • Custom brackets and welded fixtures
    • Two-wheeler & three-wheeler component prototyping
    • Sheet metal enclosure development
    • Industrial and commercial fabrication trials

Quality & Inspection

Assembled to Perform. Tested to Last.
Every prototype and assembly undergoes careful inspection to verify fit, strength, and dimensional accuracy. We treat prototype builds with the same rigor as production — ensuring insights are reliable and actionable.

Verification against design specifications and tolerances
Structural integrity checks under simulated loads
Assembly alignment and fastener torque testing
Batch Traceability: Every heat-treated lot is documented and tagged
Visual inspection for completeness and weld quality
Visual inspection for completeness and weld quality

MY CART (3 ITEMS)

product-thumb
Construct Map
Green / XL
3 × $198.00
product-thumb
Bridge product
Green / XL
2 × $88.00
product-thumb
Labour helmet
Green / XL
1 × $289.00
SPENT $199.00 MORE FOR FREE SHIPPING TOTAL: $556 PROCEED TO CHECKOUT VIEW CART