Addresses
SSAC Hydraulic Press Unit - 1
SURVAY NO.13/1A&1C , BEHIND VENUGOPAL SWAMY TEMPLE, AGHRAHARM VILLAGE, ZUZUVADI, SIPCOT-1, HOSUR – 635126.
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Service Overview

At Sri Sai Auto Components, our New Product Development (NPD) services are designed to transform ideas into manufacturable, production-ready components with speed, accuracy, and reliability. Whether clients are launching a new model, revising an existing part, or entering a new market segment, our engineering and tooling teams support them throughout the product lifecycle. We assist with design interpretation, prototyping, tooling, trial production, and validation — ensuring the transition from concept to full-scale manufacturing is seamless and efficient.

Our Capabilities

Our team collaborates with OEM and Tier-1 clients to convert technical drawings and concepts into functional components ready for production.
We support prototyping and early-stage validation through rapid tooling and manual assembly methods, allowing for quick iteration and design optimization.
In-house tool design and development ensure faster lead times and tighter control over dimensional accuracy and manufacturability.
We help clients meet cost, performance, and production goals by analyzing material choice, process flow, and manufacturing constraints from the very beginning.

Process Flow

01

Design Intake & Feasibility

We study CAD models, part drawings, and technical specs to assess manufacturability and recommend improvements if needed.

02

Tooling & Fixture Planning

Tool designs, jigs, and fixtures are developed to support early-stage trials and ensure accurate test runs.

03

Prototype Development

Parts are fabricated using actual or equivalent material for functional testing, visual evaluation, and dimension validation.

04

Trial Production

A limited batch is produced using finalized tooling and process parameters to simulate mass production performance.

05

Client Evaluation & Feedback

Clients receive initial samples for testing, with room for final design tweaks and tolerance refinements.

06

Finalization & SOP Documentation

After approval, process sheets and standard operating procedures are documented and transferred to production.

Applications / Industries Served

Fueling Innovation Across the Mobility Sector
Our NPD service supports fast-paced automotive product cycles, enabling our clients to launch new parts faster while maintaining precision and quality. From light-weighting initiatives to BSVI adaptation, we deliver solutions built for tomorrow’s vehicles.

  • Key Applications:
    • New exhaust and catalytic converter designs
    • Sheet metal and tubular part revisions
    • Two-wheeler and three-wheeler part launches
    • Structural enhancements or feature upgrades
    • Lightweight sub-assembly design optimization

Quality & Inspection

Prototype Quality That Reflects Production Standards
Every prototype and trial batch is held to production-level quality checks. We treat new product trials as an extension of our ISO-certified manufacturing process to ensure no surprises when scaling.

Dimensional inspection using verniers, micrometers, and height gauges
Material and thickness verification for prototype accuracy
Fitment and performance validation with test jigs
Root-cause analysis of trial deviations
Inspection report documentation and feedback loop closure

MY CART (3 ITEMS)

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Construct Map
Green / XL
3 × $198.00
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Bridge product
Green / XL
2 × $88.00
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Labour helmet
Green / XL
1 × $289.00
SPENT $199.00 MORE FOR FREE SHIPPING TOTAL: $556 PROCEED TO CHECKOUT VIEW CART